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Engineering Sizing Formulas & Design Math

Practical engineering calculations and equations for sizing rural water systems.


1. Solar Photovoltaic Water Pumping Sizing

Daily Hydraulic Energy Required ($E_h$)

$$E_h = \frac{V \times H_{TDH} \times \rho \times g}{3.6 \times 10^6} \quad \text{[kWh/day]}$$

  • $V$ = Daily water volume required ($m^3/day$)
  • $H_{TDH}$ = Total Dynamic Head ($m$) = Static Lift + Pipe Friction Losses + Delivery Elevation
  • $\rho$ = Density of water ($1000 \text{ kg/m}^3$)
  • $g$ = Acceleration due to gravity ($9.81 \text{ m/s}^2$)

Required Solar Array Peak Power ($P_{peak}$)

$$P_{peak} = \frac{E_h}{\text{PSH} \times \eta_{pump} \times \eta_{mismatch}} \quad \text{[kWp]}$$

  • $\text{PSH}$ = Peak Sun Hours per day ($kWh/m^2/day$, typically 4.5 – 6.0 in tropical regions)
  • $\eta_{pump}$ = Submersible motor/pump efficiency (typically 0.45 – 0.65)
  • $\eta_{mismatch}$ = Dust, temperature, and wiring derating factor (~0.80)

2. Pipe Friction Head Loss (Hazen-Williams Equation)

$$h_f = 10.67 \times L \times \frac{Q^{1.852}}{C^{1.852} \times D^{4.87}}$$

  • $h_f$ = Friction head loss ($m$)
  • $L$ = Total pipe length ($m$)
  • $Q$ = Volumetric flow rate ($m^3/s$)
  • $D$ = Inside pipe diameter ($m$)
  • $C$ = Hazen-Williams roughness coefficient ($C = 140–150$ for smooth PVC/PE pipe)

3. Rooftop Rainwater Harvest Potential

$$\text{Annual Yield (Liters)} = A \times R \times C_r \times \eta_f$$

  • $A$ = Roof catchment footprint area ($m^2$)
  • $R$ = Annual precipitation ($mm$)
  • $C_r$ = Runoff coefficient ($0.85$ for corrugated metal, $0.80$ for tile)
  • $\eta_f$ = First-flush diverter filter efficiency ($0.90$)

4. Sand Dam Stored Water Capacity

$$V_{water} = L_{dam} \times W_{avg} \times D_{avg} \times 0.5 \times \phi_{sand}$$

  • $L_{dam}$ = Upstream sand riverbed length ($m$)
  • $W_{avg}$ = Average dry riverbed width ($m$)
  • $D_{avg}$ = Maximum sand depth at weir ($m$)
  • $\phi_{sand}$ = Specific yield / drainable porosity of coarse quartz sand ($0.25–0.40$)